Dry Mix Mortar Plant
Ready mix mortar is a pre-mixed blend of cement, sand, and other additives designed to provide a consistent, high-quality solution for masonry and plastering work. It eliminates the need for on-site mixing, ensuring optimal proportions and reducing labor costs. Ready mix mortar is widely used in the construction industry due to its ease of use, controlled quality, and superior performance compared to traditional site-mixed mortars.
The concept of pre-mixed mortar dates back to the early 20th century when the demand for consistent quality in construction materials increased. Initially, mortars were mixed on-site, which often led to variations in quality due to inconsistent proportions of materials. Ready mix mortar began gaining popularity in the late 20th century, especially with advancements in building technologies and the need for faster construction. Today, it is a preferred choice for both residential and commercial projects, providing reliability and convenience.
The primary purpose of manufacturing ready mix mortar is to provide a reliable, easy-to-use, and consistent solution for masonry, plastering, and rendering applications. Ready mix mortar ensures high-quality construction with minimal wastage of materials and time. By using ready mix mortar, builders can improve efficiency, reduce labor costs, and ensure that the mix adheres to industry standards for strength and durability.
Ready mix mortar is composed of carefully selected raw materials, each playing a critical role in the performance of the final product:
Grades and Thickness of Ready Mix Mortar
Ready mix mortar is available in different grades, depending on its intended application and strength requirements:
Masonry Mortar Grades:
Thickness:
Global Ready Mix Mortar Market: The ready mix mortar market is growing at a CAGR of around 6%, driven by the increasing demand for efficient and cost-effective construction materials.
India's Demand: In India, the ready mix mortar market is expanding rapidly due to urbanization and infrastructure projects. The use of ready mix mortar is expected to account for over 30% of the masonry and plastering material market in the coming years.
Reduced Material Waste: Ready mix mortar reduces on-site material waste by up to 25%, contributing to sustainable construction practices and cost savings.
Ready mix mortar is widely used in construction for various applications, providing consistent quality and ease of use:
Ready mix mortar contributes to sustainable construction by minimizing wastage, reducing energy consumption, and promoting the efficient use of resources. Since it is produced in controlled environments, there is less pollution compared to traditional mortar production. The pre-mixed nature also means that water consumption is optimized, as workers use only the required amount during the final mixing on-site. Additionally, ready mix mortar helps reduce the carbon footprint of construction projects by improving the efficiency of material usage and cutting down on transportation costs.
| Semi Automatic | ||
| Out Put Capacity | M3/Hour | 5.00 |
| Batches per hour | Nos | 20 |
| Type of Mixer | - | Pan or Planetary |
| Capacity of Mixer | M3 per batch | 0.25 |
| Aggregate Storage | Type | Batching Plant, Silos |
| Storage capacity of eich bin | M3 | 3.00 |
| Storage capacity of Silo | Ton | 50.00 |
| Cement Screw Conveyor | - | 40 TPH |
| Sand Dryer | - | 5.0 TPH |
| Sand Screen | Ton | Optional |
| Jointing Mortar | ||
| Application Area | Concrete blocks wall | A.A.C. Blocks wall |
| Fly ash / Red bricks wall | C.L.C. Blocks wall | |
| Chira Stone wall | Stone wall | |
| Plastering Mortar | ||
| Application Area | External wall | R.C.C. Surface |
| Internal wall | Ceiling | |
| Stone wall plaster | refilling and finishing cracks on wall | |
| Wall Putty | |
| Application Area | Direct coating on Internal wall |
| Direct coating on A.A.C. Blocks wall | |
| Tile Mortar | ||
| Application Area | Fixing vetrified tiles | Ceramic items in kitchen |
| Fixing Marbal / Granite tiles on wall | Fixing pores stone in interior / Exterior | |
| Bed Mortar | |
| Application Area | For leveling the floor surface / matching the level before fixing tiles / marble / granites / ceramics |
| Tile Grout | |
| Application Area | For filling the gaps between two surfaces of tiles / marble / granites ceramics (Can rnanufacture in verious colours) |
| Non Shrink Grout | |
| Application Area | For anchoring machinery base, Column base, anchor bolts, casting of foundations, foundations for Pumps / Compressors / Generators / Chimney. |
| Water proffing Grout | ||
| Application Area | For water proffing , water retaining structures, coating cracks, and various application for water retainig | |
| Ready mix dry concrete | ||
| Application Area | For any area where to concrete it. With maximum 40 rnm aggregate can use for concreting | |
